Thanks for making me welcome here and the words of encouragement.
Martin, I'm doing it all myself, no outsourcing - i even built a sheet bender out of two big I-beams, angle, pipe, some RHS offcuts, and a couple of hydraulic jacks. As for my background, well, my dad (boilermaker and allround nice guy ) taught me to weld when I was 12 years old.... and I used to build model airplanes, some of which survived their first flight The only other relevant character trait is that I have a tendency of biting off more than I can chew and then just chewing like buggery.... and I'm waaaay too hard headed to listen to everyone that said I can't do it, to them I just said
Byron, the most important part of the preparation work is coming up with a plausible explanation to get it past the missus.... and you really have to learn advanced 'creative accounting' so she doesnt notice the 50 - 70 grand you're about to embezzel from the family budget. I'll let you in on how I did it but it'll cost ya several
Seriusly tho, I started planning for this project about 5 years ago. I went off to TAFE part time to learn how to weld aluminium properly did a lot of research and learning on structural engineering, jig building, sheetmetal work. I got 415 volt 3 phase power put in and bought myself a kickass industrial pulsed-MIG welder and just got stuck into a heap of smaller welding jobs for whoever needed anything welded, got a mountain of scrap aluminium and practiced heaps untill I was putting down near perfect welds in any position. I built the carport you see in the pictures so I'd have somewhere to work, and I started a savings account for the project.
Joe, I'll dig up a bunch of photos for ya.
Cheers,
Gab.